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ANNULAR CUTTERS
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GOLD-LINE
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With special surface treatment GOLD-TECH + FULLY GROUND + special steel HSS-XE are ideal for drilling in steel up to a strength of 40 Rockwell (HRC) and even suitable for stainless steels. Only a few manufacturers are capable of producing step-hardened annular cutters. For Karnasch this is “standard”. This allows to us produce extremely hard tooth tips (68 HRC) and yet a flexible annular cutter.
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GOLD LINE 30
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HSS-XE annular cutter, Nitto/Universal shank, drill depth 30 mm
GOLD-LINE 55
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HSS-XE annular cutter, Nitto/Universal shank, drill depth 55 mm
GOLD-LINE 80
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HSS-XE annular cutter, Nitto/Universal shank, drill depth 80 mm
GOLD-LINE 110
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HSS-XE annular cutter, Nitto/Universal shank, drill depth 110 mm
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BLUE-LINE
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Carbide tipped annular cutters and coated HSS-XE cutters provide the optimal price-performance ratio. Under hard field conditions only in the rarest cases optimum speed and cooling can be considered. The Karnasch DURABLUE-coating makes the annular cutter decisively more resistant. This results in a considerable increase in product life. BLUE-DRILL LINEannular cutters are the most commonly used Karnasch cutters. These HSS-XE cutters offers the best price- performance ratio for all steels up to a strength of 40 Rockwell (HRC) and stainless steel.
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BLUE-LINE 30
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HSS-XE + DURABLUE-coated annular cutter, Nitto/Universal shank, drill depth 30 mm
BLUE-LINE 55
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HSS-XE + DURABLUE-coated annular cutter, Nitto/Universal shank, drill depth 55 mm
BLUE-LINE 80
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HSS-XE + DURABLUE-coated annular cutter, Nitto/Universal shank, drill depth 80 mm
BLUE-LINE 110
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HSS-XE + DURABLUE-coated annular cutter, Nitto/Universal shank, drill depth 110 mm
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BLUE-LINE PRO
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Carbide tipped annular cutters and coated powder steel cutters provide an excellent price-performance ratio. The Karnasch DURABLUE-coating makes the annular cutter decisively more resistant. This results in a considerable increase of product life. BLUE-DRILL LINE PRO annular cutters are the right choice for most difficult materials. Drilling in steel up to 45 Rockwell (HRC).
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BLUE-LINE PRO 55
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Powder steel + DURABLUE-coated annular cutter, Weldon shank, drill depth 55 mm
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HARD-LINE
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The fact is: The best annular cutters are carbide tipped. Only these drills offer the best value for money for almost all materials. Only carbide tipped annular cutters provide maximum cutting capacity in all kinds of steels: • Drilling in hardened steel up to 40 Rockwell (HRC) • Drilling in all sorts of stainless steel • Drilling in most difficult alloys (Hardox/Inconel/Titan) • Drilling also excellent in all non-ferrous metals such as alu, copper, brass
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HARD-LINE 55
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Carbide-tipped annular cutter, 19mm Nitto/Universal shank to 50mm diameter, 32mm Weldon Shank from 61-150mm diameter, drill depth 55 mm
HARD-LINE 80
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Carbide-tipped annular cutter, Nitto/Universal shank, drill depth 80 mm
HARD-LINE 110
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Carbide-tipped annular cutter, Nitto/Universal shank, drill depth 110 mm
HARD-LINE 150
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Carbide-tipped annular cutter, Weldon shank, drill depth 150 mm
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HARDOX-LINE
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The best annular cutter for drilling in: • Hardox 400, 450, 500 • Hard steels from 30 HRC up to 50 HRC Specially developed carbide as well as optimized geometry results in excellent performance for drilling in HARDOX / HARD STEEL (observe cutting parameters in full).
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HARDOX-LINE 25
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Carbide-tipped annular cutter, Weldon shank, drill depth 25 mm
HARDOX-LINE 50
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Carbide-tipped annular cutter, Weldon shank, drill depth 50 mm
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DRILL-LINE
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Twist drills for Magnetic Drilling Machines made of high-alloyed HSS-XE special steel. For extreme hardness at the tip of the tooth (up to 68 HRC). Thus guaranteeing a high wear resistance and lifetime.
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DRILL-LINE 30
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HSS-XE twist drill, drill depth 30 mm, Weldon shank
DRILL-LINE 40
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HSS-XE twist drill with internal cooling supply, drill depth 40 mm, Weldon shank
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DRILL-LINE PRO
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DRILL- LINE PRO twist drill are the right choice for most difficult materials. Drilling in steel up to 45 Rockwell (HRC). For less difficult materials see our standard Drill Line
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DRILL-LINE PRO 30
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Powder steel + DURABLUE-coated twist drill, drill depth 30 mm, Weldon shank or Fein Quick-In shank adaptor sold separately
DRILL-LINE PRO 40
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Powder steel + DURABLUE-coated twist drill, drill depth 40 mm, Weldon shank
DRILL-LINE PRO 50
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Powder steel + DURABLUE-coated twist drill, drill depth 50 mm, Weldon shank
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MINI-CUT
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HSS-M2 MINI-CUT hole saw for portable machines, cordless drills. Because of thin cutting width of only 2,3 mm: → Very little cutting pressure for long battery life if using cordless drilling machines. → No deforming of thin sheet metals Drills clean, almost burr-free holes in seconds. Drills in extremely thin sheet metals as well as in blocks up to 13 mm thickness. Drills in flat material as well as in tubes made of: → Stainless steel → Steel → Cast iron → Non-ferrous metals → Plastics The ideal drilling tool for: → Electrical installations → Piping → Conduit work → Sheet metal fabrication → Maintenance installation → HVAC & PHCC → Automotive service (removing spot welds) → And many other industries
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SETS
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20 Pieces → • 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25 mm
SPARE PARTS
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Arbors, Washers, Spaces
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MINI-LINE
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HSS-XE steel annular cutter / hole saw combination for handeld machines, core drilling machines, stationary machines. The ideal drilling tool for: → Electrical → Piping → Conduit work → Sheet metal fabrication → Maintenance installation → HVAC & PHCC → Automotive service and many other industries.
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SPARE PARTS
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Arbors, Springs, Ejector Pins etc.
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SETS
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A large variety of Annular Cutter Sets. Contact us if you wish to make up a custom set.
SPARE PARTS
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Replacement Springs and Grub Screws to suit Karnasch Toolholders and other Karnasch products.
TOOL HOLDERS
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Morse Taper Tool Holders to suit Magnetic Drills, Pedestal Drills and Radial Arm Drills.
EJECTOR PINS
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Ejector Pins to suit all Karnasch Annular cutters
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CARBIDE BURRS
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HP-1
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For Super alloys. Extremely robust cross cutting style. CANDY-TEC coating, specifically designed for burs, gives outstanding tool life and excellent performance Coated burrs of the HP-1 cut are in a colour change from BLUE-TEC to CANDY-TEC. The colour does not affect the quality of the product. CANDY-TEC serves as an identifying feature for HP-1 burs, which are especially suitable for super alloys. • Impact resistance (tooth breakages, chipping, head breakages are minimised) • Excellent control and quiet running • Medium to high cutting action • Especially for the most difficult super alloys + stainless steel, such as: Titanium, Inconel, Hastelloy, Waspaloy, Duplex, Amanox, etc. Application example: Working aeroplane turbine blades, gas turbines.
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FLAME
KEL
KUD
RBF
SKM
SPG
TRE
WRC
ZYA
ZYB
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HP-2
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The most widely used single cutting style. Patented BLUE-TEC coating, specifically designed for burs, gives outstanding tool life and excellent performance on all metals. • High cutting action with good surface finish • For use on all ferrous metals such as: – Cast iron – Steel < 60 HRC – Stainless steel (INOX) – Nickel basis and titanium alloy • Also copper, brass, bronze
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FLAME
KEL
KUD
KSJ
KSK
RBF
RIM
SKM
SPG
TRE
WKN
WRC
ZYA
ZYB
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HP-3
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The most widely used universal cutting style. Patented BLUE-TEC coating, specifically designed for burs, gives outstanding tool life and excellent performance on all metals. • High cutting action through cross cutting style – Smooth operation – Short chips • For use on all ferrous metals such as: – Cast iron – Steel < 60 HRC – Stainless steel (INOX) – Nickel basis and titanium alloy • Also copper, brass, bronze
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FLAME
KEL
KSJ
KUD
KSK
RBF
SKM
SPG
TRE
WKN
WRC
ZYA
ZYB
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HP-3 PRO
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The revolutionary new Universal-PRO cutting style. Available in the latest GREEN-TEC coating technology for another significant increase in tool life. • Up to 82% more material removal than our usual HP-3 universal cutting style. • Long tool life comes with high performance. • Almost vibration-free and controlled work even under tough roughing conditions possible. • Available in the latest GREEN-TEC coating technology for another significant increase in tool life. • For all types of steel such as: – Cast iron – Steel < 60 HRC – Stainless steel (INOX) – Nickel basis and titanium alloy – Also for copper, brass, bronze.
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KEL
KUD
RBF
SKM
SPG
TRE
WRC
ZYA
ZYB
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HP-4
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Fine cross cutting style. Patented BLUE-TEC coating, specifically designed for burs, gives outstanding tool life and excellent performance on all metals. • Excellent control (also at difficult to reach positions) – Smooth operation – Short chips – Good surface finish • Medium cutting action • For all kinds of steel: – Up to extra hard steel approx. 70 HRC – Cast iron – Stainless steel (INOX) – Heat-resistant substances, such as e.g. nickel based + cobalt based alloys
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FLAME
KEL
KUD
RBF
SKM
SPG
TRE
WKN
WRC
ZYA
ZYB
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HP-5
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Extremely fin single cutting style. Patented BLUE-TEC coating, specifically designed for burs, gives outstanding tool life and excellent performance on all metals. • Excellent surface finish • Preferred for fine deburring all ferrous metals, such as: – Up to extra hard steel approx. 70 HRC – Cast iron – Stainless steel (INOX) – Heat resistant substances, such as, e.g. nickel based + cobalt based alloys
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FLAME
KEL
KUD
RBF
SKM
SPG
TRE
WRC
ZYA
ZYB
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HP-6
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Extremely rough cross cutting style. Patented BLUE-TEC coating, specifically designed for burs, gives outstanding tool life and excellent performance on all metals. • Extremely fast metal removal (roughing) • For all ferrous metals, such as: – Cast iron – Steel < 60 HRC • Also for copper, brass, bronze • Developed for use in tough roughing conditions, such as, e.g., on shipyards, foundries.
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FLAME
KEL
KUD
RBF
SKM
SPG
TRE
WRC
ZYA
ZYB
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HP-7
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Especially for non-ferrous materials such as Aluminum, copper, brass. Also for all kinds of plastics. Karnasch BLACK-TEC coating is specifically designed for non-ferrous metals (Cut HP-7). Low friction and excellent chip clearance characteristics reduce clogging of the flutes. • Aluminum alloy • Light metals • Soft copper and copper alloys (non-ferrous metals) • Plastics • Fibre-reinforced plastic (GFK/CFK)
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FLAME
KEL
KUD
RBF
SKM
SPG
TRE
WRC
ZYA
ZYB
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HP-8
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Especially for steel and cast steel. Extremely high machining output. ICE-TEC coating, specifically designed for burs, gives outstanding tool life and excellent perfor mance Coated burrs of the HP-8 cut are in a colour change from BLUE-TEC to ICE-TEC. The colour does not affect the quality of the product. ICE-TEC serves as an identifying feature for HP-8 burs, which are especially suitable for steel and cast steel. • Up to 60% higher machining output as compared to conventional cross cut. • High aggressiveness produces large chips with outstanding chip removal. • No annealing colours at the workpiece due to low heat development.
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FLAME
KEL
KUD
RBF
SPG
TRE
WRC
ZYA
ZYB
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HP-9
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Especially for stainless steel. Extremely high machining output. YELLOW-TEC coating, specifically designed for burs, gives outstanding tool life and excellent perfor mance Coated burrs of the HP-9 cut are in a colour change from BLUE-TEC to YELLOW-TEC. The colour does not affect the quality of the product. YELLOW-TEC serves as an identifying feature for HP-9 burs, which are especially suitable for stainless steel. • Extremely high machining output and service life for all austenitic, rust- and acid-resilient steels. • Nickel basis and titanium alloy (reduce speed to avoid sparking) • High-quality surface. • No annealing colours at the workpiece due to low heat development.
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FLAME
KEL
KUD
RBF
SPG
TRE
WRC
ZYA
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HP-11
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Extremely fine cross cutting style. Patented BLUE-TEC coating, specifically designed for burs, gives outstanding tool life and excellent performance on all metals. • Excellent for: Finishing · Extremely fine cleaning work · Corrections in tool and mould construction · Grinding/ sharpening of cutting tools • Characteristics: Good stock removal · Low vibrations · Excellent control and guidance under handheld conditions · High surface quality • Advantages: Micro-cut can be used for work on almost all materials up to a hardness of 70 HRC. In this area usually mounted points are used. The new micro-cutting style guarantees: – Unlike with mounted points, there is no change in geometry due to wear and tear – Unlike with mounted points, there is much higher performance, surface quality and lifetime
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MICRO KUD
MICRO RBF
MICRO SPG
MICRO WRC
MICRO ZYA
MICRO ZYB
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MINI-UNI
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Precision engineering, jewellery industry, turbine manufacture, tool manufacture stainless steel, copper and copper alloys, zinc pressure die castings soft ceramics, titanium alloys. Recommended operating speed: +/- 70,000 RPM
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KUD
RBF
SKM
SPG
TRE
WRC
ZYA
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COMBI+CURVE
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The intersecting points of the countersink (WKN) and cone shapes (SKM) form the unique COMBI+CURVE guiding-rounding-deburring system
COMBI+FORM
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COMBI+FORM versatility to suit almost any application Just like any multi-tool in the DIY sector, there is now high performance multipurpose burs for the industry. The COMBI+FORM line has been developed to reduce downtime and cover multi-application processes for metal removal. These exclusive new shapes will cover your deburring, edging and blending work in one simple bur solution. This range is ideal for complex parts where different shapes are required. The COMBI+FORM will maximise your productivity. Features and benefits • Reduced downtime for end user • Special tooth geometry manufactured using the latest CNC machines • The highest quality sintered tungsten carbide is used to ensure consistent performance • A versatile bur to be used on a wide range of materials and processes Can be used on a wide variety of material e.g. cast iron, steel < 60 HRC, stainless steel (INOX), nickel-based and titanium alloys, copper, brass and bronze
LOCKSMITH TOOLS
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Burrs and Tools specifically for Locksmiths
SETS
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A wide variety of burr sets, kits and displays
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COUNTERSINKS
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MACHINE COUNTERSINKS
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Carbide Insert
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Countersink 90° Carbide Inserts with Weldon Shank
Carbide Plate
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Countersink 90° Carbide Tipped with Weldon Shank
HSS-XE Uncoated
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HSS-XE Countersink 90° with Weldon Shank
HSS-XE BLUE
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HSS-XE BLUE-TEC Coated Countersink 90° with Weldon Shank
SPARE PARTS
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STRAIGHT SHANK
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RAPID-CUT
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HSS-XE + BLUE-TEC coated countersink DIN 335 type C 90°, 3-flat-shank
SETS
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HOLE SAWS
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BI-METAL
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INDIVIDUAL HOLE SAWS
SETS
SPARE PARTS
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MINI-LINE
POWER-MAX
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POWER-MAX 10
POWER-MAX 30
SPARE PARTS
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STEP DRILLS
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HSS-XE
SETS
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DRILL CHUCKS
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DRILL CHUCKS
SPARE PARTS
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BEVELLING
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BEVEL HEADS
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MACHINES
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AIR TOOLS
DIE GRINDERS
SPARE PARTS
BEVELLING
MAGNETIC BASE DRILLS
KARNASCH
ROTABROACH
CUT-OFF SAWS
BLADES
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LUBRICANTS
CNC
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